Frozen Green Peas Processing Line

Frozen Green Peas Processing Line – Commercial Factory-Grade Solution

HSYL is a leading manufacturer of commercial frozen vegetable processing lines, specializing in fully customizable solutions for frozen green peas production. Our factory-direct frozen green peas processing line is designed to meet the demands of large-scale food processors, snack manufacturers, and frozen food exporters. With decades of experience in industrial vegetable processing, HSYL delivers turnkey solutions combining efficiency, hygiene, and high yield, while supporting customization according to your production requirements and facility layout.

Overview

Frozen green peas are a popular ingredient in global cuisines, valued for their nutrition, flavor, and convenience. Ensuring their quality requires highly automated, hygienic processing equipment capable of maintaining color, texture, and taste while preventing microbial contamination. HSYL’s frozen green peas processing line is a complete commercial solution, engineered to process raw peas from harvest through cleaning, blanching, cooling, IQF freezing, and packaging.

Our customizable lines ensure that small, medium, and large factories can optimize output while maintaining high standards.

Process Flow

The production of frozen green peas typically follows a series of carefully controlled stages:

1. Pre-Sorting and Grading

   • Raw green peas are delivered from the farm to the pre-sorting station.

   • Peas are manually or mechanically graded to remove leaves, stems, and damaged pods.

   • Our commercial-grade sorting tables can be tailored to factory size and workflow.

2. Washing

   • Graded peas enter the industrial washing machine, which removes dust, sand, and residual impurities.

   • Water circulation systems with food-grade filters ensure minimal water usage and maintain hygiene.

   • Multiple washing stages can be configured for customized cleaning levels.

3. Blanching

   • Washed peas are transferred to a blanching machine, where hot water or steam is applied.

   • Blanching stops enzymatic activity, preserves the peas’ vibrant green color, and enhances texture.

   • Temperature and blanching time are precisely controlled to prevent overcooking.

4. Cooling

   • After blanching, peas are rapidly cooled using industrial cold-water chillers.

   • Cooling ensures minimal quality degradation and prepares the peas for IQF freezing.

5. IQF Freezing (Individual Quick Freezing)

   • Peas pass through the IQF freezer, freezing each pea individually to maintain shape and texture.

   • High-capacity spiral or tunnel IQF freezers can be selected depending on production volume.

   • The freezing process preserves nutritional value, color, and flavor.

6. Metal Detection & Quality Inspection

   • Optional metal detectors and quality inspection machines remove foreign objects to comply with food safety regulations.

7. Packing

   • Frozen peas are transported to commercial packing machines, which can produce retail bags, bulk packs, or industrial cartons.

   • Packing can be fully automated, including weighing, bag sealing, and labeling.

Equipment Modules

HSYL’s frozen green peas processing line consists of the following factory-grade modules, all customizable:

Each module is designed for commercial operation, constructed from food-grade stainless steel, and integrates seamlessly with other equipment. HSYL provides customized factory layouts to optimize workflow, minimize labor, and ensure maximum yield.

Key Advantages

1. High Efficiency & Productivity

   • The continuous workflow ensures high output and minimal downtime.

   • Modular design allows for scalable capacity, ideal for factories with different production demands.

2. Hygienic & Safe Operation

   • All equipment is made of 304 food-grade stainless steel, corrosion-resistant, and easy to clean.

   • Enclosed water circulation and automated cleaning reduce contamination risks.

3. Customizable Design

   • HSYL offers tailor-made solutions, including module selection, production capacity, layout, and automation level.

4. Nutritional & Color Preservation

   • Precision blanching and IQF freezing retain natural color, flavor, and nutrients.

5. Energy & Water Efficiency

   • Multi-stage washing and water recycling systems reduce water consumption.

   • Energy-efficient freezers reduce operational costs for long-term factory use.

6. B2B Factory Support

   • HSYL provides complete turnkey solutions, including factory layout, installation, commissioning, and operator training.

Frequently Asked Questions (FAQ)

Q1: Can the equipment be customized for different factory layouts?
A1: Yes, all modules are modular and customizable. Our engineers provide factory layout planning to optimize workflow and space utilization.

Q2: What types of peas can be processed?
A2: The line is suitable for fresh green peas, snow peas, and other edible pea varieties.

Q3: Is the processing line compliant with food safety standards?
A3: Yes, all equipment is made from 304 food-grade stainless steel, and the line can integrate metal detectors and automated cleaning systems to comply with international hygiene standards.

Q4: Does the line support automated packing?
A4: Yes, the packing module can handle retail bags, bulk packaging, and industrial cartons, fully automated with weighing, sealing, and labeling.

Q5: What is the warranty and after-sales support?
A5: HSYL provides one-year warranty on core equipment and lifetime technical support. Factory installation, commissioning, and operator training are included.

Q6: Can the line integrate energy-saving and water-recycling systems?
A6: Yes, multi-stage washing systems with water recycling and energy-efficient IQF freezers are standard options.