الفرق بين الفرن التجفيفي الفراغي والمجفف بالتجميد: دليل الاختيار الصناعي
مقارنة هندسية بين الأفران الفراغية والمجففات بالتجميد لتطبيقات الأغذية الصناعية
آلة تغليف صناعية مخصصة للبسكويت الهش، والمقرمشات، والمعجنات &. تعمل على تقليل تكسر المنتجات بنسبة 90% بفضل نظام التحكم في شد الغشاء المدعوم بمحركات السيرفو. يتم التشغيل عبر شاشة لمس مبرمجة (PLC). القدرة الإنتاجية: 200 كيس في الدقيقة. متوافقة مع معايير سلامة الغذاء (HACCP).
Packaging delicate shortbread cookies or flaky pastries often results in 15-20% product damage due to high-impact machine movements and inconsistent film tension, leading to wasted product and frequent line stoppages.
The LBS-200A Leisure Baking Snack Packaging Machine is engineered to solve this by utilizing a closed-loop servo drive system that synchronizes film feed with product flow. This ensures zero-crush handling and airtight seals even during continuous 24/7 industrial operation, reducing manual check-weighing and rework labor by up to 70%.
نظام التعامل لطيف مع المنتجات
The Engineering: Equipped with a variable-pitch in-feed conveyor and servo-driven end crimpers that match the exact speed of the incoming product flow. The system detects product position via photocell registration with 0.01-second response time.
The Impact: Specifically designed for leisure baking snacks, ensuring zero compression marks on soft cakes and preventing hairline cracks on rigid biscuits, achieving a 99.5% pack integrity rate.
إنشاءات صحية معقمة
The Engineering: Constructed from food-grade SUS304 stainless steel with a 2.0mm thickness frame. All product contact surfaces are polished to a Ra < 0.8μm finish to prevent dough or oil residue buildup.
The Impact: Meets strict HACCP and FDA standards and withstands daily high-pressure washdowns in bakeries handling acidic fruit fillings or chocolate coatings.
أتمتة الوصفات بلمسة واحدة
The Engineering: Integrated with a Siemens PLC and 7-inch HMI Touchscreen offering precise control over bag length, sealing temperature (±1°C), and film tension (0-50Nm) . Stores up to 100 product recipes.
The Impact: Reduces changeover time between product runs (e.g., from crackers to cookies) to under 3 minutes, maximizing OEE (Overall Equipment Effectiveness) for multi-product bakeries.
| النموذج | LBS-200A (جهاز مستقل) |
|---|---|
| سرعة التعبئة | 50 - 200 كيس/دقيقة (حسب طول المنتج) |
| نطاق طول الحقيبة | 80 - 300 mm |
| نطاق عرض الحقيبة | 50 - 200 mm |
| أقصى ارتفاع للمنتج | حتى 70 ملم |
| قطر لفة الفيلم | بحد أقصى 300 ملم |
| الطاقة الرئيسية | ٢.٥ كيلوواط (٢٢٠ فولت، ٥٠/٦٠ هرتز، ٣ فاز) |
| استهلاك الهواء | ٠,٦ م³/دقيقة (٦ بار) |
| أبعاد الماكينة | ٣٨٠٠ (طول) × ٩٥٠ (عرض) × ١٥٠٠ (ارتفاع) مم |
| الوزن الصافي | حوالي 650 كجم |
"The LBS-200A is designed to integrate seamlessly into high-speed leisure baking snack lines, acting as the critical bridge between baking and secondary cartoning:"
Intake: Receives cooled product directly from the multilane indexing conveyor or zig-zag elevator coming from the band oven or cooling tunnel.
Processing: Automatically forms pillow bags around the delicate snacks using servo-controlled film pull belts. Simultaneously, it can integrate an inkjet or thermal transfer printer for "Best Before" coding.
Discharge: Finished packs are discharged onto a checkweigher or automatic cartoning machine downstream, ensuring consistent flow without manual stacking.