Mesin Pengemas Camilan Kue Kering

Hentikan Kerusakan Produk & Tekan Biaya Tenaga Kerja di Lini Produksi Bakery Anda

Packaging delicate shortbread cookies or flaky pastries often results in 15-20% product damage due to high-impact machine movements and inconsistent film tension, leading to wasted product and frequent line stoppages.

The LBS-200A Leisure Baking Snack Packaging Machine is engineered to solve this by utilizing a closed-loop servo drive system that synchronizes film feed with product flow. This ensures zero-crush handling and airtight seals even during continuous 24/7 industrial operation, reducing manual check-weighing and rework labor by up to 70%.

Logika Teknik & Keunggulan Teknis

• Sistem Penanganan Produk yang Lembut

  • The Engineering: Equipped with a variable-pitch in-feed conveyor and servo-driven end crimpers that match the exact speed of the incoming product flow. The system detects product position via photocell registration with 0.01-second response time.

  • The Impact: Specifically designed for leisure baking snacks, ensuring zero compression marks on soft cakes and preventing hairline cracks on rigid biscuits, achieving a 99.5% pack integrity rate.

• Konstruksi Sanitasi yang Higienis

  • The Engineering: Constructed from food-grade SUS304 stainless steel with a 2.0mm thickness frame. All product contact surfaces are polished to a Ra < 0.8μm finish to prevent dough or oil residue buildup.

  • The Impact: Meets strict HACCP and FDA standards and withstands daily high-pressure washdowns in bakeries handling acidic fruit fillings or chocolate coatings.

• Otomatisasi Resep Sekali Sentuh

  • The Engineering: Integrated with a Siemens PLC and 7-inch HMI Touchscreen offering precise control over bag length, sealing temperature (±1°C), and film tension (0-50Nm) . Stores up to 100 product recipes.

  • The Impact: Reduces changeover time between product runs (e.g., from crackers to cookies) to under 3 minutes, maximizing OEE (Overall Equipment Effectiveness) for multi-product bakeries.

Spesifikasi Teknis

Integrasi & dalam Alur Kerja Produksi

"The LBS-200A is designed to integrate seamlessly into high-speed leisure baking snack lines, acting as the critical bridge between baking and secondary cartoning:"

1. Intake: Receives cooled product directly from the multilane indexing conveyor or zig-zag elevator coming from the band oven or cooling tunnel.

2. Processing: Automatically forms pillow bags around the delicate snacks using servo-controlled film pull belts. Simultaneously, it can integrate an inkjet or thermal transfer printer for "Best Before" coding.

3. Discharge: Finished packs are discharged onto a checkweigher or automatic cartoning machine downstream, ensuring consistent flow without manual stacking.