Descripción Técnica Detallada del Equipo
Descubra en profundidad los principios de trabajo, aplicaciones y ventajas técnicas de la máquina de envasado para snacks de panadería de ocio.
Detenga la Rotura de Productos & Reduzca los Costos de Mano de Obra en su Línea de Panadería
Packaging delicate shortbread cookies or flaky pastries often results in 15-20% product damage due to high-impact machine movements and inconsistent film tension, leading to wasted product and frequent line stoppages.
The LBS-200A Leisure Baking Snack Packaging Machine is engineered to solve this by utilizing a closed-loop servo drive system that synchronizes film feed with product flow. This ensures zero-crush handling and airtight seals even during continuous 24/7 industrial operation, reducing manual check-weighing and rework labor by up to 70%.
Fundamentos de Ingeniería & Ventajas Técnicas
Sistema de Manejo Cuidadoso del Producto
The Engineering: Equipped with a variable-pitch in-feed conveyor and servo-driven end crimpers that match the exact speed of the incoming product flow. The system detects product position via photocell registration with 0.01-second response time.
The Impact: Specifically designed for leisure baking snacks, ensuring zero compression marks on soft cakes and preventing hairline cracks on rigid biscuits, achieving a 99.5% pack integrity rate.
Construcción Higiénica Sanitaria
The Engineering: Constructed from food-grade SUS304 stainless steel with a 2.0mm thickness frame. All product contact surfaces are polished to a Ra < 0.8μm finish to prevent dough or oil residue buildup.
The Impact: Meets strict HACCP and FDA standards and withstands daily high-pressure washdowns in bakeries handling acidic fruit fillings or chocolate coatings.
Automatización de Recetas con un Toque
The Engineering: Integrated with a Siemens PLC and 7-inch HMI Touchscreen offering precise control over bag length, sealing temperature (±1°C), and film tension (0-50Nm) . Stores up to 100 product recipes.
The Impact: Reduces changeover time between product runs (e.g., from crackers to cookies) to under 3 minutes, maximizing OEE (Overall Equipment Effectiveness) for multi-product bakeries.
Especificaciones Técnicas
| Modelo | LBS-200A (Unidad Independiente) |
|---|
| Velocidad de Envasado | 50 - 200 bolsas/min (según la longitud del producto) |
| Rango de Longitud de la Bolsa | 80 - 300 mm |
| Rango de Ancho de la Bolsa | 50 - 200 mm |
| Altura Máxima del Producto | Hasta 70 mm |
| Diámetro del Rollo de Film | Máx. 300 mm |
| Alimentación principal | 2.5 kW (220V, 50/60Hz, 3 fases) |
| Consumo de Aire | 0,6 m³/min |
| Dimensiones del equipo | 3800 (L) x 950 (W) x 1500 (H) mm |
| Peso neto | Aproximadamente 650 kg |
Integración de Flujo de Trabajo de Producción &
"The LBS-200A is designed to integrate seamlessly into high-speed leisure baking snack lines, acting as the critical bridge between baking and secondary cartoning:"
Intake: Receives cooled product directly from the multilane indexing conveyor or zig-zag elevator coming from the band oven or cooling tunnel.
Processing: Automatically forms pillow bags around the delicate snacks using servo-controlled film pull belts. Simultaneously, it can integrate an inkjet or thermal transfer printer for "Best Before" coding.
Discharge: Finished packs are discharged onto a checkweigher or automatic cartoning machine downstream, ensuring consistent flow without manual stacking.
