Linha de Processamento de Leite Pasteurizado

O que é a Linha de Processamento de Leite Pasteurizado?

"Our DMA-10000 Series is an industrial-grade, fully integrated system engineered to transform raw milk into safe, shelf-stable pasteurized milk through precise thermal treatment. Unlike batch processors, this continuous-flow line specializes in automation and energy efficiency, making it ideal for medium to large-scale dairy facilities requiring consistent output with minimal manual intervention."

Enfrentando o Desafio do Processamento de Leite Fluido

"Processing fluid milk at scale often faces the challenge of inconsistent thermal control and high labor dependency. Manual valve operations and batch-based systems introduce the risk of under-processing or protein degradation while requiring multiple operators per shift.

The DMA-10000 Pasteurized Milk Processing Line addresses this by utilizing a fully integrated PLC with automated flow diversion. This ensures every drop of milk receives exactly 72°C for 15 seconds, significantly improving your product consistency and labor ROI while eliminating human error from the critical pasteurization step."

Características Principais & Lógica de Engenharia

• Automação Centralizada & Controle

  • The Tech: Integrated Siemens PLC with HMI touchscreen synchronizes all components—balance tank, heat exchanger, homogenizer, and CIP system. Real-time temperature and flow data are logged automatically.

  • The Impact: Reduces labor requirements by up to 50% (from 4 operators to 2 per shift) and provides full batch traceability for audits.

• Modular & Layout Otimizado em Espaço

  • The Tech: Flexible skid-mounted design adaptable to L-shape, linear, or multi-level factory layouts. All utilities pre-piped to central manifolds.

  • The Impact: Custom-fit for existing facilities with minimal civil work. Installation completed in 10-14 days versus 6 weeks for traditional builds.

• Eficiência Energética no Design HTST

  • The Tech: 4-stage plate heat exchanger with 94% regenerative efficiency. Variable frequency drives on all pumps modulate flow based on demand.

  • The Impact: Lowers steam and glycol consumption by 15-20% compared to standard lines, reducing payback period to under 24 months for most dairies.

Especificações Técnicas

Fluxo de Trabalho de Pasteurização Completo

"Our DMA Series covers the complete cycle from raw milk reception to pasteurized product ready for filling:"

1. Intake & Balance: Raw milk (4°C) is pumped from silos into the insulated balance tank with level control. Automatic valves redirect flow during CIP cycles.

2. Thermal Regeneration: Incoming cold milk is pre-warmed to 65°C by outgoing hot pasteurized milk in the regeneration section, recovering 94% of thermal energy.

3. Homogenization & Separation: Milk passes through the 2-stage homogenizer (optional clarifier) at 65°C/180 bar to reduce fat globules to <1 micron.

4. Final Heating & Holding: Milk reaches 72-75°C in the heating section and enters the holding tube for exactly 15 seconds (adjustable).

5. Cooling & Diversion: Pasteurized milk is cooled back to 4°C via regeneration and glycol sections. Any under-temp milk is automatically diverted back to the balance tank.

6. CIP Integration: When production ends, the automated CIP skid cleans all circuits without disassembly—pre-programmed for caustic, acid, and rinse cycles.

Por que escolher as Soluções HSYL?

• Consultative Design: We provide CAD/3D layout drawings during quoting—you see exactly how the line fits your facility before ordering.

• Global Components: We use trusted brands like Siemens, Schneider, GEA-style plates, and Ingersoll Rand valves to ensure worldwide parts availability.

• Warranty: 24 months warranty on the plate heat exchanger and homogenizer; 12 months on electrical components.

• Installation: Remote commissioning via live video support included. On-site engineer dispatch available within 72 hours for major projects.