Komprehensibong Paggamit ng Makinarya
Alamin ang malalim na detalye ng mga prinsipyo ng pagtatrabaho, mga paraan ng paggamit, at mga pangunahing teknikal na tampok ng kagamitang Snack Packaging Machine para sa Leisure Baking.
Stop Product Breakage & Slash Labor Costs in Your Bakery Line
Packaging delicate shortbread cookies or flaky pastries often results in 15-20% product damage due to high-impact machine movements and inconsistent film tension, leading to wasted product and frequent line stoppages.
The LBS-200A Leisure Baking Snack Packaging Machine is engineered to solve this by utilizing a closed-loop servo drive system that synchronizes film feed with product flow. This ensures zero-crush handling and airtight seals even during continuous 24/7 industrial operation, reducing manual check-weighing and rework labor by up to 70%.
Engineering Logic & Technical Advantages
Gentle Product Handling System
The Engineering: Equipped with a variable-pitch in-feed conveyor and servo-driven end crimpers that match the exact speed of the incoming product flow. The system detects product position via photocell registration with 0.01-second response time.
The Impact: Specifically designed for leisure baking snacks, ensuring zero compression marks on soft cakes and preventing hairline cracks on rigid biscuits, achieving a 99.5% pack integrity rate.
Hygienic Sanitary Construction
The Engineering: Constructed from food-grade SUS304 stainless steel with a 2.0mm thickness frame. All product contact surfaces are polished to a Ra < 0.8μm finish to prevent dough or oil residue buildup.
The Impact: Meets strict HACCP and FDA standards and withstands daily high-pressure washdowns in bakeries handling acidic fruit fillings or chocolate coatings.
One-Touch Recipe Automation
The Engineering: Integrated with a Siemens PLC and 7-inch HMI Touchscreen offering precise control over bag length, sealing temperature (±1°C), and film tension (0-50Nm) . Stores up to 100 product recipes.
The Impact: Reduces changeover time between product runs (e.g., from crackers to cookies) to under 3 minutes, maximizing OEE (Overall Equipment Effectiveness) for multi-product bakeries.
Mga Teknikal na Detalye
| Modelo | LBS-200A |
|---|
| Bilis ng Pagbabalot | 50 - 200 bags/min (depende sa haba ng produkto) |
| Saklaw ng Haba ng Sako | 80 - 300 mm |
| Saklaw ng Lapad ng Sako | 50 - 200 mm |
| Maksimong Taas ng Produkto | Hanggang 70 mm |
| Diameter ng Rolyo ng Pelikula | Maks. 300 mm |
| Pangunahing Lakas | 2.5 kW |
| Air Consumption | 0.6 m³/min |
| Sukat ng Makina | 3800 (Haba) x 950 (Lapad) x 1500 (Taas) mm |
| Timbang na Net | Humigit-kumulang 650 kg |
Integrasyon ng Production Workflow &
"The LBS-200A is designed to integrate seamlessly into high-speed leisure baking snack lines, acting as the critical bridge between baking and secondary cartoning:"
Intake: Receives cooled product directly from the multilane indexing conveyor or zig-zag elevator coming from the band oven or cooling tunnel.
Processing: Automatically forms pillow bags around the delicate snacks using servo-controlled film pull belts. Simultaneously, it can integrate an inkjet or thermal transfer printer for "Best Before" coding.
Discharge: Finished packs are discharged onto a checkweigher or automatic cartoning machine downstream, ensuring consistent flow without manual stacking.
