Tube Heat Exchanger

Corrugated Tubes Baffle Design Multi-Pass Flow High Efficiency

Corrugated tubes with optimized baffles maximize heat transfer efficiency.Engineered for industrial applications across chemical, food, and pharmaceutical sectors.

Detailed Equipment Introduction

Gain in-depth insights into Tube Heat Exchanger equipment’s working principles, application scenarios, and technical highlights.

Product Overview

The Tube Heat Exchanger (also known as a Tubular Heat Exchanger) is a robust solution for efficient heat transfer between two fluids. Available in straight tubes or corrugated designs, it features a modular structure with a single central tube or multiple smaller tubes arranged within a shell. Engineered for versatility, it serves industries like chemical processing, food & beverage, pharmaceuticals, and energy.

Types of Tube Heat Exchangers

Corrugated Double Tube (CDT)
Corrugated Triple Tube (CTT)
Corrugated Quadruple Tube (CQT)
Corrugated Multi-Tube (CMT)
Straight Multi-Tube (CCT)

Each design optimizes thermal efficiency, pressure handling, and cleanability for specific process requirements.

Design Principles

Tube Side & Shell Side Flow:
- One fluid flows inside the tubes (tube side), while the other flows outside the tubes (shell side).
- The tube bundle wall acts as the primary heat transfer surface.
Baffle Integration:
- Segmental or Disc Baffles are installed in the shell to:
  - Prevent fluid short-circuiting.
  - Increase turbulence and velocity.
  - Force fluids to cross the tube bundle multiple times, enhancing heat transfer efficiency.

Enhanced Heat Transfer Features

Multi-Pass Configurations:
- Multi-Tube Pass: Fluids pass through the tubes multiple times via partitioned headers, boosting velocity and heat exchange.
- Multi-Shell Pass: Longitudinal baffles direct shell-side fluids through multiple passes, maximizing thermal contact.
Thermal Expansion Compensation:
- Designed to accommodate temperature differences between the shell and tube sides, ensuring structural integrity and longevity.

Technical Specifications

Parameter	Value
Tube Materials	Stainless Steel (304/316L), Titanium, Carbon Steel
Shell Materials	Carbon Steel, Stainless Steel
Max. Operating Temp	Up to 800°C (custom options available)
Pressure Rating	Up to 40 bar (customizable)
Heat Transfer Area	Customizable (0.5–500 m²)
Standards	ASME, TEMA, PED, ISO 9001

Key Applications

Chemical Processing: Solvent heating/cooling, reactor jacket heat exchange.
Food & Beverage: Pasteurization, syrup concentration, CIP systems.
Pharmaceuticals: Sterile heat transfer for APIs and injectables.
Energy: Waste heat recovery, power plant condensers.
HVAC: Chilled water systems, industrial refrigeration.

Why Choose Our Tube Heat Exchangers?

High Thermal Efficiency: Corrugated tubes and optimized baffle designs enhance turbulence and reduce fouling.
Durability: Corrosion-resistant materials and robust construction for harsh environments.
Customizable: Tailored configurations (tube count, pass numbers, materials) to meet process demands.
Easy Maintenance: Removable tube bundles and cleanable shells ensure long-term reliability.