Szczegółowy opis wyposażenia
Zdobądź pogłębioną wiedzę na temat zasad działania, zastosowań oraz kluczowych rozwiązań technicznych maszyn do pakowania przekąsek i wyrobów cukierniczych.
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Packaging delicate shortbread cookies or flaky pastries often results in 15-20% product damage due to high-impact machine movements and inconsistent film tension, leading to wasted product and frequent line stoppages.
The LBS-200A Leisure Baking Snack Packaging Machine is engineered to solve this by utilizing a closed-loop servo drive system that synchronizes film feed with product flow. This ensures zero-crush handling and airtight seals even during continuous 24/7 industrial operation, reducing manual check-weighing and rework labor by up to 70%.
Logika inżynieryjna & Przewagi techniczne
System Delikatnego Przenoszenia Produktów
The Engineering: Equipped with a variable-pitch in-feed conveyor and servo-driven end crimpers that match the exact speed of the incoming product flow. The system detects product position via photocell registration with 0.01-second response time.
The Impact: Specifically designed for leisure baking snacks, ensuring zero compression marks on soft cakes and preventing hairline cracks on rigid biscuits, achieving a 99.5% pack integrity rate.
Higieniczna budowa instalacji sanitarnych
The Engineering: Constructed from food-grade SUS304 stainless steel with a 2.0mm thickness frame. All product contact surfaces are polished to a Ra < 0.8μm finish to prevent dough or oil residue buildup.
The Impact: Meets strict HACCP and FDA standards and withstands daily high-pressure washdowns in bakeries handling acidic fruit fillings or chocolate coatings.
Automatyczne przygotowywanie przepisów jednym dotknięciem
The Engineering: Integrated with a Siemens PLC and 7-inch HMI Touchscreen offering precise control over bag length, sealing temperature (±1°C), and film tension (0-50Nm) . Stores up to 100 product recipes.
The Impact: Reduces changeover time between product runs (e.g., from crackers to cookies) to under 3 minutes, maximizing OEE (Overall Equipment Effectiveness) for multi-product bakeries.
Specyfikacja techniczna
| Model | LBS-200A (Autonomiczny) |
|---|
| Prędkość pakowania | 50 - 200 worków/min (w zależności od długości produktu) |
| Zakres długości torby | 80 - 300 mm |
| Zakres szerokości torby | 50 - 200 mm |
| Maksymalna wysokość produktu | Do 70 mm |
| Średnica rolki filmu | Maks. 300 mm |
| Zasilanie główne | 2,5 kW (220 V, 50/60 Hz, 3 fazy) |
| Zużycie powietrza | 0,6 m³/min |
| Wymiary maszyny | 3800 (dł.) x 950 (szer.) x 1500 (wys.) mm |
| Masa netto | Ok. 650 kg |
Przebieg procesu produkcji & Integracja
"The LBS-200A is designed to integrate seamlessly into high-speed leisure baking snack lines, acting as the critical bridge between baking and secondary cartoning:"
Intake: Receives cooled product directly from the multilane indexing conveyor or zig-zag elevator coming from the band oven or cooling tunnel.
Processing: Automatically forms pillow bags around the delicate snacks using servo-controlled film pull belts. Simultaneously, it can integrate an inkjet or thermal transfer printer for "Best Before" coding.
Discharge: Finished packs are discharged onto a checkweigher or automatic cartoning machine downstream, ensuring consistent flow without manual stacking.
