Szczegółowy opis wyposażenia
Zgłęb wiedzę na temat zasad działania, zastosowań oraz kluczowych rozwiązań technicznych wielofunkcyjnych maszyn do pakowania żywności.
Zrezygnuj z nieefektywnego, ręcznego pakowania & Osiągnij precyzję napełniania rzędu ±0,5 g dla przekąsek suchych, zbóż oraz kawy
Packaging lines for dry food products like nuts, coffee beans, and grains are frequently bottlenecked by inconsistent fill weights and frequent film jams. Standard volumetric cup fillers often suffer from drift in accuracy (up to ±3g variance) as product density fluctuates, leading to product giveaway and customer complaints.
The SEN-HY500 Multifunctional Food Packaging Machine is engineered to solve this by utilizing a 7-inch Touchscreen PLC linked to a Servo-Driven Auger Filler System. This ensures real-time weight compensation and flawless film tracking even during 24-hour continuous production runs, reducing material waste to under 0.5%.
Logika inżynieryjna & Przewagi techniczne
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Mechanizm główny: System napełniania śrubowy napędzany siłownikiem
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The Engineering: Equipped with a high-torque Delta Servo Motor capable of 4Nm constant torque and 0.01 RPM speed stability. The auger flighting features a 0.2mm tolerance fit within the filling tube.
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The Impact: Specifically designed for powders and granular products (10-5000g) , ensuring zero bridging in the hopper and maintaining ±0.5g filling accuracy regardless of changes in material back-pressure.
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Konstrukcja materiału &: Higieniczna rama & Podawanie folii
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The Engineering: Constructed from a 6mm thick reinforced SUS304 stainless steel frame, eliminating vibration during high-speed reciprocation. The film rollers are hard-chrome plated to HRC60 hardness.
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The Impact: Meets strict HACCP and FDA sanitary standards, resisting corrosion from salty snacks or acidic coffee oils. The hardened rollers guarantee a 20,000-hour lifespan without scoring, preventing film tracking errors.
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Precyzja kontroli &: Inteligentny sterownik PLC wielofunkcyjny
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The Engineering: Integrated with a Mitsubishi PLC platform offering precise control over bag length (via photoelectric eye), sealing temperature (±1°C), and filling speed.
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The Impact: Reduces sealing jaw downtime by automatically compensating for temperature drift. This maximizes yield for heat-sensitive films, achieving a seal leak rate of less than 0.1% .
Specyfikacja techniczna (urządzenie autonomiczne)
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Model
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Zakres wymiarów torby (Szerokość*Długość) |
Zakres napełniania |
Szybkość pakowania |
Szerokość taśmy filmowej |
Zasilanie główne |
Wymiary (dł. szer. wysz.) |
Masa netto |
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SEN-HY500
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50-200 mm * 80-300 mm |
10-5000 g (granulat/proszek) |
20-50 worków/min (w zależności od objętości napełniania) |
≤420 mm |
2,5 kW (220 V, 50/60 Hz) |
1200 * 900 * 1800 mm
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450 kg
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Przebieg procesu produkcji & Integracja
The SEN-HY500 is designed to integrate seamlessly into medium-speed dry food processing lines:
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Intake: Receives bulk product from a Z-shaped bucket elevator or vertical screw conveyor, feeding into the 50L capacity stainless steel hopper equipped with a low-level sensor.
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Processing: Automatically forms the film into a tube, fills the exact product weight via the auger servo, and completes the sealing/cutting cycle at a rate of 200-300 bags per hour (for 500g fills).
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Discharge: Finished bags are discharged onto an outfeed conveyor for checkweighing or directly into a carton packing station.
